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+82 63-546-8355

Business consultation

+82 63-546-8356

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+82 70-4800-6542

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PROFILE

"Green Service for a convenient and enriching human life"

  • profile
  • As a leading eco-friendly company,

    ecostech has been researching manufacturing technology of natural molded pulp containers with Korea's first production facility to leave our descendants a clean environment. For 20 years we have completely dedicated ourselves to producing the best 100% natural pulp packaging with the best facilities in Korea and the know-how and technology gathered over years of experience. All of our production facilities are managed in a clean and safe place and manufactured products undergo strict quality control.

Equipment status

Model Use Dimensions(㎜) cavity / cycle Possession capa / month
Molded pulp for food
(stsndard)
Small mold production 260 x 200 x 45 8ea / 23 seconds 5 4,000,000
Molded pulp for food M/C
(large)
Large mold production 280 x 260 x 65 8ea / 25 seconds 13 10,000,000
Molded pulp for food M/C
(Self-developed/left, right independent)
Small, medium mold production 260 x 260 x 45 6 ea / 25 seconds
6 ea / 25 seconds
2 2,000,000
Small test equipment Sample production and new product development/production of products not for food 280 x 280 x 280 30 ~ 50 seconds 1 13,000
Coating M/C Coating products production General purpose 2ea / 1.5 seconds 2 2,000,000
Automatic cutter (self-developed) Product shape cutting 400 x 200 x 45 3ea / 6 seconds 2 800,000
Pad printer Printing on exterior of products Logo 70, Products 300 1ea / 6 seconds 1 120,000

Production Process Chart

chart
  • Raw material composition (dissociation) : Only 100% pure natural pulp is used with fresh water to dissociate raw materials
  • Raw material processing : Pulp fiber processing for pulp mold shaping optimization
  • Product molding : Product molding via 4 different processes / Sterilization and disinfection via heat bleaching and 250 °C heat pressure during shaping
  • 2nd processing : Coating, cutting, and selection of shaped product according to customer's requests
  • Lot inspection : Lot inspection to make sure the products of the 2nd processing are safe and high quality
  • Shipment inspection : The products that pass the lot inspection and undergo a strict QC examination are approved
  • Packaging of finished product : Only the products that pass the QC examination are packed (all products that do not pass are discarded)
  • Wait for shipment : Products that are packaged in a carton box are wrapped to prevent contamination and wait for shipment

Pictures of equipment

  • facilities
  • facilities

Process flow

  • Material

  • The materials department sends the prepared materials to the pulper.
  • processflow

    Materials preparation

    Materials : Separation of by-products after wood processing

  • processflow

    PULPER

    PULPER: Mash the pulp in water.

    Refiner: Break down the pulp by grinding

    Transport device: Sends the pulp to the supply unit.

  • Production line

  • The production line consists of raw material supply + production work + product removal
  • processflow

    Raw material supply

    Combination equipment: Combines chemicals according to the application

    Supply device: Sends the raw materials to the paper machine

  • processflow

    Production work

    Paper: Place raw material into net at the concetration

    Pressure dehydration: Pressurize the paper product to about 60% dehydration

    High temperature dehydration: Dehydrate by pressure and heat, and then perform the primary molding (175℃)

    Molding press: Dried by high pressure again, followed by molding. (230℃)

  • processflow

    Product removal

    Product removal: Take out products by vacuum suction

    Automatic layering: Automatic layering depending on product order

  • Product inspection

  • Product inspection is directly done by a person visually
  • processflow

    Product inspection

    Visual inspection: Individual separate inspections

  • Drying furnace

  • Product drying furnace dries the remaining moisture in the product
  • processflow

    Product drying furnace

    Drying process: Dry product moisture at 200 °C to secure strength

  • Coating

  • Coating is an option depending on the need(Option)
  • processflow

    Product Coating

    Coating: Choose coating/no coating depending on the application of the product

  • Shipment inspection

  • Shipment inspection is the last inspection stage
  • processflow

    Shipment inspection

    Shipment inspection: The final inspection in which the product is judged to be good enough for sale

  • Wait for shipment

  • Safely stored while waiting for sale
  • processflow

    Wait for shipment

    Products will be shipped to nationwide distributors after they pass the shipment inspection and are loaded by product type

Quality Control Process

chart

Customer complaint handling

chart
Promotional inquiries

General number

+82 63-546-8355

Business consultation

+82 63-546-8356

Purchase consultation

+82 70-4800-6542

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Search ecostech
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